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Furnace installation checklist

A gas furnace is a combustion appliance. The safety checks come before comfort.

Updated October 2026 · Data as of Sources checked October 26, 2026

Written by HYRE HVAC Research Desk Primary-source research, data analysis and fact checking

The short version

Use this furnace installation checklist to confirm the sizing, venting, gas and combustion checks are done and recorded. A new furnace should be sized from a load calculation, vented to the maker’s instructions, tested for gas leaks and combustion, and handed over with CO alarms working. All gas work is for a licensed contractor.

Why does a furnace install need its own checklist?

A furnace burns fuel inside your home. Its venting, gas connections and combustion settings decide whether exhaust leaves the house safely, as well as how efficiently it heats.

DOE notes that a modern high-efficiency furnace vents differently from an older one, and that changing furnaces can leave an existing water heater on an oversized chimney. Those are details worth seeing in writing.

Safety first

If you smell gas at any point

Leave the house, then call your gas utility or 911 from outside.

CO alarms on every level and outside sleeping areas

CPSC’s advice. Test them after the install.

Gas, venting and wiring are licensed work

Never DIY.

Before install day

Size from a Manual J

DOE notes many systems are oversized.

AFUE confirmed for the model

DOE: high-efficiency condensing furnaces run 90% to 98.5% AFUE.

Venting plan

A 90%+ furnace needs its own vent. DOE advises relining a chimney when a remaining water heater would vent into an oversized flue.

Permit

Who pulls it and books the inspection.

On install day

Gas connections leak-tested
Combustion and gas pressure checked

ENERGY STAR lists gas pressure, burner combustion and heat exchanger checks.

Condensate drain run and trapped (condensing models)
Return and supply connections sealed
Filter slot sized and accessible

Handover

Written start-up readings

Gas pressure, temperature rise, static pressure.

Thermostat set up
Warranty registered
You know where the gas shutoff is

Questions

Do I need a permit to install a furnace?
Most places require one for gas appliances.
What is temperature rise?
The difference between supply and return air temperature. It should fall inside the range on the furnace label.
Does a high-efficiency furnace need a new vent?
Yes, condensing furnaces vent differently from older ones.
Where should CO alarms go?
CPSC advises every level of the home and outside sleeping areas.

Written and audited by

HYRE HVAC Research Desk

Primary-source research, data analysis and fact checking

We are a research desk, not a sales floor. We read the federal microdata file, the statute or the manufacturer data sheet ourselves, and we publish the figure with the document it came from and the date we retrieved it.

Where a number cannot be traced to a primary source, we publish the shorter page and say what we could not verify.

The counts below are generated from the published pages themselves, last counted October 26, 2026, and they are what we have actually published rather than what we intend to.

18
studies published
15
federal sources read and cited
15
studies published with their full dataset as CSV
51
jurisdictions reproduced against EIA’s own tables

How this desk works

  • Primary sources only. Federal data comes from the agency that collects it, in the file that agency publishes. We do not cite an article that cites a source; we download the source and compute the figure ourselves.
  • We validate against the agency before we publish. First, we use each federal microdata file to reproduce the agency’s own published tables. Our cooling research reproduces EIA’s state estimates and standard errors for all 51 jurisdictions. That check caught a variance formula that was off by a factor of four.
  • Every estimate carries its uncertainty. These are survey figures, not counts. Standard errors are computed from the replicate weights the federal file supplies and printed beside the estimate. An estimate too imprecise to publish is reported as such rather than printed.
  • Nothing is typed by hand. Prose, tables and charts all read from one dataset built by script, so a number in a sentence and the same number in the table below it cannot disagree.
  • We publish the data, not just the conclusion. 15 of our 18 studies offer the full computed table as a CSV download on the page, so you can check the analysis or disagree with it. A study without a row-level dataset gets no download link and claims none in its structured data.
  • We correct in public. Where we have published a figure wrongly we fix the figure, rewrite any analysis that rested on it rather than patching the number underneath it, and leave a dated correction note on the page.
  • We do not install or sell HVAC equipment, and we take no payment for placement, ranking or a favorable mention. Nobody buys a position on this site.

Data as of Sources checked October 26, 2026. Authorship on this site is organizational: the analysis belongs to the desk rather than to a named individual, and we do not publish credentials we do not hold. Our editorial policy sets out how we source, date and correct what we publish.

Sources & retrieval dates

US DOE Energy Saver: Furnaces and Boilers (archived copy, 2025) , AFUE definition, efficiency bands of old, mid and high-efficiency systems, sealed combustion and oversizing. The live energy.gov page returned 404 on the check date. Retrieved October 26, 2026.
US CPSC: Carbon Monoxide Information Center , CO alarms on every level and outside sleeping areas; if you suspect CO poisoning, get to fresh air and call 911. Retrieved October 26, 2026.
ENERGY STAR: Maintenance Checklist (heating and cooling) , Monthly filter checks and the items in a pre-season check-up. Retrieved October 26, 2026.
ACCA: Manual J, Residential Load Calculation , The ANSI-recognised method for sizing heating and cooling equipment to a house. Retrieved October 26, 2026.

Planning a furnace install?

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HyreHVAC is a publisher. We do not install, repair or inspect HVAC equipment and hold no contractor licence. Nothing here replaces an on-site diagnosis by a licensed contractor. Sources are cited with the date they were checked.